36
12
35
12
34
25
37
VISE
JAWS
METAL BLOCK
APPROX.
9 MM (3/16 IN.)
14.2 MM
(0.56 IN.)
APPROX.
38 MM (1 1/2 IN.)
38
40
37
TM 9-4940-568-34
5-148
5-23. STARTER MOTOR REPAIR (CONT).
(7)
Pick up and support assembly under pinion
stop (38). A metal block, with a U-shaped
cutout that can slide over drive shaft (37)
between pinion gear and stop, can be
clamped in a vise to provide support.
(8)
Ensure two stop rings (40) (in the drive shaft
groove) are fully seated in pinion stop recess
and stake upper edge of pinion stop (38)
over stop ring (40) in four places, equally
spaced. Do not allow staked metal to
contact drive shaft (37).
h.
Assembly of Gear Reduction and Drive Group.
(1)
Using a suitable open tube, press bushing
(36) in drive housing (12) until end of
bushing is flush with inside of drive
housing.
(2)
Install plug (35), if used, to drive housing
(12). Stake housing material over plug at
three equally spaced places.
(3)
Lubricate the following items before
assembly:
(a)
The internal gear, shaft and spline on
drive shaft (37). Avoid excessive
grease.
(b)
The drive end housing bushing (36) in
the drive housing. Avoid excessive
grease.
(c)
The pivot hole and working surface
on ends of shift lever (34). Avoid
excessive grease.
(4)
Install arms of shift lever (34) with shift
collar on drive shaft and clutch group (25).
