d. Disassembly of Drive Shaft and Clutch Group

c. Disassembly of Gear Reduction and Drive Group.

STARTER MOTOR REPAIR (CONT) - TM-9-4940-568-34_420

TM-9-4940-568-34 Forward Repair System (FRS) M7 Manual
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TM 9-4940-568-34 5-141 (8) From inside of drive housing (12), drive out bushing (36). (9) After all items in Step (1) through (8) have been removed, perform cleaning and inspection procedures. d. Disassembly of Drive Shaft and Clutch Group. NOTE Disassembly of the drive shaft and clutch group is not required unless it is necessary to clean, inspect, or replace one or more parts of the group separately. (1) Position drive shaft and clutch group (25) on work bench with internal gear end down. (2) Using an open tube slightly larger than the drive shaft (37), drive pinion stop (38) toward clutch drive assembly (39) until it clears two stop rings (40). (3) Using care not to scratch drive shaft (37), pry two stop rings (40) out of shaft groove and slide off end of drive shaft (37). Discard stop rings. (4) Inspect edges of shaft groove for burrs that may have been formed through repeated cranking cycles. Burrs may make removal of pinion stop (38) and clutch drive assembly (39) difficult. If burrs are found, use a suitable file to carefully remove burrs only – not base metal. Thoroughly clean away metal fillings. (5) Slide pinion stop (38) off drive shaft (37). Discard pinion stop. (6) Remove clutch drive assembly (39) from drive shaft (37). (7) Remove drive shaft support (41) from drive shaft (37). 12 41 36 40 14.2 MM (0.56 IN.) DIA 22 MM (0.87 IN.) DIA OPEN TUBE 37 38 25

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