5-23. STARTER MOTOR REPAIR.

a. Disassembly of Frame and Field Assembly

TM-9-4940-568-34 Forward Repair System (FRS) M7 Manual
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TM 9-4940-568-34 5-136 This task covers: a. Disassembly of Frame and Field Assembly b. Disassembly of Brush Holder Group c. Disassembly of Gear Reduction and Drive Group d. Disassembly of Drive Shaft and Clutch Group e. Cleaning/Inspection f. Component Electrical Testing g. Assembly of Drive Shaft and Clutch Group h. Assembly of Gear Reduction and Drive Group i. Assembly of Brush Holder Group j. Assembly of Frame and Field Assembly k. Testing After Repair or Overhaul INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanic’s (Item 67, Appendix F) Multimeter (Item 38, Appendix F) Socket Set, 3/8 in. (Item 52, Appendix F) Vise, Mechanic’s (Item 72, Appendix F) Wrench, Torque 0 to 60 N^.m (Item 85, Appendix F) Bearing Removal Tool (Appendix C) Block, Metal (Appendix C) Pin, Dowel (Appendix C) 5-23. STARTER MOTOR REPAIR. Materials/Parts – Continued Commutator End Armature Bearing (Item 6, Appendix E) Drive End Armature Bearing (Item 5, Appendix E) Preformed Packing (Item 72, Appendix E) Ring, Stop (2) (Item 143, Appendix E) Seal, Frame (Item 152, Appendix E) Stop, Pinion (Item 178, Appendix E) Equipment Condition Starter motor on clean work surface. Materials/Parts Cloth, Cleaning (Item 6, Appendix B) Cloth, Polishing (Item 7, Appendix B) Delco Remy Lubricant No. 196094 (Item 14, Appendix B)

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