TM 9-4940-568-34
5-136
This task covers:
a. Disassembly of Frame and Field Assembly
b. Disassembly of Brush Holder Group
c. Disassembly of Gear Reduction and Drive Group
d. Disassembly of Drive Shaft and Clutch Group
e. Cleaning/Inspection
f. Component Electrical Testing
g. Assembly of Drive Shaft and Clutch Group
h. Assembly of Gear Reduction and Drive Group
i. Assembly of Brush Holder Group
j.
Assembly of Frame and Field Assembly
k. Testing After Repair or Overhaul
INITIAL SETUP
Tools and Special Tools
Tool Kit, General Mechanic’s
(Item 67, Appendix F)
Multimeter (Item 38, Appendix F)
Socket Set, 3/8 in. (Item 52, Appendix F)
Vise, Mechanic’s (Item 72, Appendix F)
Wrench, Torque 0 to 60 N.m (Item 85, Appendix F)
Bearing Removal Tool (Appendix C)
Block, Metal (Appendix C)
Pin, Dowel (Appendix C)
5-23. STARTER MOTOR REPAIR.
Materials/Parts – Continued
Commutator End Armature Bearing
(Item 6, Appendix E)
Drive End Armature Bearing
(Item 5, Appendix E)
Preformed Packing (Item 72, Appendix E)
Ring, Stop (2) (Item 143, Appendix E)
Seal, Frame (Item 152, Appendix E)
Stop, Pinion (Item 178, Appendix E)
Equipment Condition
Starter motor on clean work surface.
Materials/Parts
Cloth, Cleaning (Item 6, Appendix B)
Cloth, Polishing (Item 7, Appendix B)
Delco Remy Lubricant No. 196094
(Item 14, Appendix B)
