Table 4-2. TROLBLESHOOTING Continued
Malfunction
Probable cause
Corrective action
d.
Ignition or spark plug fires loose or
d.
Tighten loose connections or replace wires
defective.
e.
Governor out of adjustment.
e.
Adjust governor in accordance with manual
specifications
f.
Air cleaner intake restricted.
f.
Service the air cleaner
g.
Fuel sediment bowl dirty.
g.
4.
Engine stops suddenly
a.
Air cleaner clogged.
a.
Service the air cleaner
(Ref. Ford Maintenance/Service
b.
Ignition wire faulty.
b.
Inspect wire for a ground between ignition
Manuals)
switch and distributor
c.
Clogged fuel filter or line.
c.
Replace fuel filter. Clean line.
5.
Engine overheats
a.
Ventilation insufficient.
a.
Provide proper ventilation.
(Ref. Ford Maintenance/Service
b.
Radiator clogged or leaking.
b.
Manuals)
c.
Water pump or thermostat defective.
c.
d.
Low coolant level.
d.
c.
Fan belt loose or slipping.
e.
a
6.
Engine oil pressure low
a.
Oil pressure gauge defective.
a.
b.
b.
7.
Engine lacks power
a.
Valve lifter clearance incorrect.
a.
Adjust the valves
(Ref. Ford Maintenance/Service
b.
Carburetor improperly adjusted or
b.
Adjust or replace carburetor
Manuals) defective.
c.
Governor out of adjustment.
c.
Adjust governor
d.
Ignition timing out of adjustment.
d.
Retime the engine
8.
Engine knocks or develops
a.
Air leak in intake manifold.
A.
Replace gasket or manifold as required
excessive noise
(Ref. Ford Maintenance/Service
b.
Improper ignition timing.
b.
Retime engine
Manuals)
c.
Governor out of adjustment or defective.
c.
Adjust governor or linkage, replace if defective
9. Engine will not idle smoothly
a.
Carburetor improperly adjusted.
a.
Adjust the carburetor
(Ref. Ford Maintenance/Service
b.
Spark plug gap improper.
b.
Inspect and reset spark plug gap
Manuals)
c.
Improper distributor point gap.
c.
Adjust points
a.
Carburetor improperly adjusted or
a.
Adjust the carburetor or open choke valve
black smoke closed choke valve.
(Ref. Ford Maintenance/Service
b.
Carburetor defective.
b.
Replace the carburetor
Manuals)
c.
Air intake restricted.
c.
Service air cleaner
11. Electrical starter fails to operate
a.
Starter defective.
a.
Replace the starter ( Ford Manuals)
b.
Defective battery.
b.
c.
Battery cables defective.
c.
d.
Starter switch defective.
d.
a.
Voltage regulator faulty.
a.
Replace regulator (-Ford Manuals)
b.
Defective battery cell.
b.
c.
c.
d.
d.
a.
Regulator defective.
a.
Replace regulator (Ford Manuals)
b.
Sulfated battery.
b.
c.
c.
d.
Fan belt out of adjustment.
d.
14. Transmission gears difficult to shift
a.
Incorrect lubricant.
a.
Drain and refill with proper lubricant
in accordance with ( Lube diagram).
b.
Insufficient lubricant.
b.
Refill transmission in accordance with
(Lube diagram).
15. Hydraulic cylinders operate slowly or
a.
Insufficient hydraulic oil in the system.
a.
Inspect the level of the hydraulic oil In
fail to operate at all
the tank and fill as required.
(Lube diagram ).
b.
Leak in pressure lines.
b.
Inspect the pressure lines for leaks or
loose connections. Correct this condition
c.
Clogged oil filter element.
c.
16. Hydraulic pump does not operate
a.
Insufficient hydraulic oil In the
a.
Inspect the level of hydraulic oil in the tank
or build up system.
and add oil as necessary. ( Lube diagram
b.
Clogged hydraulic line strainer or
b.
Remove and clean the hydraulic strainer
filter.
4-4