TM 5-4930-244-14
5-10. DIESEL ENGINE - REPLACE/REPAIR.
This Task Covers:
a.
Fuel Pipe-Pump and Leak-Off Pipe
b.
Fuel Injector
c.
Fuel Control Solenoid Valve
d.
Fuel Injector Pump
e.
Fuel Filter Head
f.
Fuel Lift Pump
g.
Crankcase Breather Assembly
h.
Variable Speed Control
i.
Stop/Run Lever
j.
Engine Air Cowling
k.
Lubricating Oil Pipe
I.
Oil Pan, Gasket and
Strainer
m.
Cylinder Head and Cylinder Barrel
n.
Intake, Exhaust Valves,
and Decompression Lever
Adjustment
Initial Setup:
Tools and Test Equipment Required
Tool Kit, General Mechanic's: Automotive (Appendix B, Section III, Item 1).
Tester, Diesel Fuel (Appendix B, Section III, Item 25).
Chemical and Oil Protective Gloves (Appendix B, Section III, Item 8).
Industrial Goggles (Appendix B, Section III, Item (9).
Stud Remover/Setter (Appendix B, Section III, Item 26).
Wrench, Tap and Reamer (Appendix B, Section III, Item 28).
Thread-Cutting Tap (Appendix B, Section III, Item 29).
Torque Wrench, 0-600 in-lb (Appendix B, Section III, Item 30).
Torque Wrench, 0-175 ft-lb (Appendix B, Section III, Item 21).
Materials/Parts Required
Dry cleaning solvent (Appendix E, Section II, Item 3).
Manifold gasket (Appendix H, Section II, Item 16).
Gasket (Appendix H, Section II, Item 17).
Gasket (Appendix H, Section II, Item 18).
Seal (Appendix H, Section II, Item 19).
Oil Seal (Appendix H, Section II, Item 20).
O-Ring (Appendix H, Section II, Item 21).
Sealing Ring (Appendix H, Section II, Item 22).
Shim-0.38MM (Appendix H, Section II, Item 23).
Shim-0.25MM (Appendix H, Section II, Item 24).
Gasket (Appendix H, Section II, Item 25).
Washer Shield (Appendix H, Section II, Item 69).
Wiping Rags (Appendix E, Section II, Item 1).
Sealing Compound (Appendix E, Section II, Item 5).
Gasket (Appendix H, Section II, Item 70).
Gasket (Appendix H, Section II, Item 66).
Brush, Acid Swabbing (Appendix E, Section II, Item 26).
Kerosene (Appendix E, Section II, Item 27).
Lockwasher (Appendix H, Section II, Item 71).
Washer, Copper (Appendix H, Section II, Item 72).
Gasket (Appendix H, Section II, Item 73).
Pin, Spring (Appendix H, Section II, Item 74).
Pin, Spring (Appendix H, Section II, Item 75).
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