TM 5-3825-230-14&P
4-57
ALTERNATOR AND MOUNTING BRACKET REPLACEMENT/REPAIR (CONT).
(3)
Remove screw (8), lockwasher (9), and washer
(10) using a 1/2 in. open end wrench.
(4)
Remove locknut (11) using a 3/4 in. Open end
wrench.
(5)
Remove alternator (4) from mounting bracket
(12).
(6)
Remove two screws (13) and two lockwashers
(14) using a ratchet and 1/2 in. socket.
(7)
Remove mounting bracket (12) from engine
(15). Remove spacer (16).
b.
Disassembly.
(1)
Place alternator (1) in a vise and remove nut (2)
and washer (3) using a ratchet and 3/4 in.
socket.
(2)
Using a puller, remove pulley (4).
(3)
Remove woodruff key (5).
(4)
Remove wire (6) from regulator (7).
(5)
Remove two screws (8), two washers (9), and
regulator (7) from alternator (1) using a flat tip
screwdriver.
c.
Assembly.
(1)
Install regulator (7), two washers (9), and two screws (8) on alternator (1) using a flat tip screwdriver.
(2)
Connect wire (6) on regulator (7).
(3)
Install woodruff key (5).
(4)
Install pulley (4).
(5)
Place alternator (1) in a vise and install washer (3) and nut (2). Tighten to 50 lb-ft (68 N•m) using a torque
wrench and 3/4 in. socket.
4-84
