TM 9-4940-568-34
7-5
This task covers:
a. Removal
b. Cleaning/Inspection
c. De-Glazing and Honing
d. Installation
e. Follow-On Maintenance
INITIAL SETUP
Equipment Condition
Engine installed on stand, (Para 7-2)
Remove cylinder head, (Para 7-4)
Piston and connecting rod assemblies
removed, (Para 7-6)
Engine oil pan and suction tube removed,
TM 9-4940-568-20)
Camshaft removed, (Para 7-7)
Front gear housing removed, (Para 7-9)
Crankshaft removed, (Para 7-5)
Crankshaft rear seal removed, (Para 5-10)
Lube oil pump removed, (Para 5-13)
Tools and Special Tools
Tool Kit, General Mechanic’s
(Item 67, Appendix F)
Compressor Unit, Air (Item 10, Appendix F)
Drill, Electric, Portable (Item 14, Appendix F)
Gloves, Chemical Oil Protective (Item 23, Appendix F)
Goggles, Industrial (Item 25, Appendix F)
Gun, Air Blow (Item 29, Appendix F)
Honing Unit, Cylinder Bore, Portable
(Item 31, Appendix F)
Sander, Portable, Disc Electric
(Item 48, Appendix F)
Steam Cleaner (Item 56, Appendix F)
Straight Edge (Item 59, Appendix F)
7-3. CYLINDER BLOCK REPAIR AND DE-GLAZING INSTRUCTIONS.
Materials/Parts – Continued
Tape, Protective (Item 37, Appendix B)
Waterproof Tape (Item 38, Appendix B)
Plug, Camshaft Expansion (Item 130, Appendix E)
Plug, Expansion (2) (Item 133, Appendix E)
Plug, Expansion (3) (Item 135, Appendix E)
Plug, Expansion (3) (Item 134, Appendix E)
Plug, Expansion (3) (Item 131, Appendix E)
Plug, Expansion (Item 132, Appendix E)
Materials/Parts
Cloth, Cleaning (Item 6, Appendix B)
Oil, Lubricating (Item 17, Appendix B)
Pad, Sanding (Item 20, Appendix B)
Paper, 400Grit (Item 21, Appendix B)
Sealant (Item 26, Appendix B)
Sealing Compound (Item 31, Appendix B)
Solvent, Drycleaning (Item 34, Appendix B)
Spirits, Mineral (Item 35, Appendix B)
