TM 5-3825-230-14&P
a.
Removal
WARNING
Fuel is very flammable and can explode easily. To avoid serious injury or death, keep fuel away
from open fire and keep fire extinguisher within easy reach when working with fuel. Do not work
on fuel system when engine is hot. Fuel can be ignited by hot engine. When working with fuel,
post signs that read NO SMOKING WITHIN 50 FEET (15.24 m) of vehicle.
(1)
Remove connecting bolt (1), copper washer (2), fuel filter-to-injector pump line (3), and copper washer (4)
from housing (5) using a 19 mm open end wrench.
(2)
Remove connecting bolt (6), copper washer (7), pump-to-filter line (8), and copper washer (9) from housing
(5) using a 19 mm open end wrench.
(3)
Remove two screws (10), two nuts (11), and two lockwashers (12) using two 17 mm open end wrenches.
(4)
Remove housing (5) from mounting bracket (13).
(5)
Remove two screws (14), two lockwashers (15), and mounting bracket (13) using a 17 mm open end
wrench.
(6)
Do not remove bleed screw (16). Bleeding the fuel system is accomplished in para 4-36.
b.
Installation.
(1)
Install bracket (13), two lockwashers (15), and two screws (14). Tighten screws 39 lb-ft (53 Nm) using a
torque wrench, extension and 17 mm socket.
(2)
Install housing (5), two screws (10), two lockwashers (12), and two nuts (11). Tighten screws 39 lb-ft (53
Nm) using a torque wrench, 17 mm socket and 17 mm open end wrench.
(3)
Install copper washer (9), pump-to-filter line (8), copper washer (7), and connecting bolt (6) on housing (5)
using a 19 mm open end wrench.
(4)
Install copper washer (4), filter-to-injector pump line (3), copper washer (2), and connecting bolt (1) on
housing (5) using a 19 mm open end wrench.
NOTE
Follow-on maintenance: Fuel filter installed (para 4-48)
END OF TASK
4-71