Maintenance Manual For Tamper, Vibrating Type, Internal Combustion Engine Driven

CHAPTER 1. INTRODUCTION
Section II. EQUIPMENT DESCRIPTION
Section III. PRINCIPLES OF OPERATION
Section I. DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2-1. Preventive Maintenance Checks and Services for Plate Compactor
Table 2-1. Preventive Maintenance Checks and Services for Plate Compactor - Continued
Table 2-1. Preventive Maintenance Checks and Services for Plate Compactor - Continued
Table 2-1. Preventive Maintenance Checks and Services for Plate Compactor - Continued
Table 2-1. Preventive Maintenance Checks and Services for Plate Compactor - Continued
STARTING THE COMPACTOR
OPERATING TECHNIQUES
STOPPING THE COMPACTOR
OPERATION IN EXTREME COLD
EMERGENCY PROCEDURES
Section I. LUBRICATION INSTRUCTIONS
Section II. TROUBLESHOOTING PROCEDURES
Section Ill. OPERATOR'S MAINTENANCE PROCEDURES
AIR CLEANER MAINTENANCE INSTRUCTIONS
AIR CLEANER MAINTENANCE INSTRUCTIONS - Continued
FUEL TANK MAINTENANCE INSTRUCTIONS
CHAPTER 4. UNIT MAINTENANCE INSTRUCTIONS
CHAPTER 4. UNIT MAINTENANCE INSTRUCTIONS - Continued
Section I. UNIT LUBRICATION INSTRUCTIONS
Section Ill. SERVICE UPON RECEIPT
Table 4-2. Unit Preventive Maintenance Checks and Services for Plate Compactor
Table 4-3. Troubleshooting Procedures
Table 4-3. Troubleshooting Procedures - Continued
Section VI. MAINTENANCE PROCEDURES
ENGINE MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
OIL FILTER MAINTENANCE INSTRUCTIONS
OIL FILTER CAP MAINTENANCE INSTRUCTIONS
DIPSTICK MAINTENANCE INSTRUCTIONS
DATA PLATES/DECALS MAINTENANCE INSTRUCTIONS
DATA PLATES/DECALS MAINTENANCE INSTRUCTIONS - Continued
THROTTLE CONTROL AND CABLE MAINTENANCE INSTRUCTIONS
THROTTLE CONTROL AND CABLE MAINTENANCE INSTRUCTIONS - Continued
THROTTLE CONTROL AND CABLE MAINTENANCE INSTRUCTIONS - Continued
THROTTLE CONTROL AND CABLE MAINTENANCE INSTRUCTIONS - Continued
DIRECTION CONTROL LEVER MAINTENANCE INSTRUCTIONS
DIRECTION CONTROL LEVER MAINTENANCE INSTRUCTIONS - Continued
DIRECTION CONTROL LEVER MAINTENANCE INSTRUCTIONS - Continued
DIRECTION CONTROL LEVER MAINTENANCE INSTRUCTIONS - Continued
DIRECTION CONTROL LEVER MAINTENANCE INSTRUCTIONS - Continued
DIRECTION CONTROL LEVER MAINTENANCE INSTRUCTIONS - Continued
DIRECTION CONTROL LEVER MAINTENANCE INSTRUCTIONS - Continued
DIRECTION CONTROL LEVER MAINTENANCE INSTRUCTIONS - Continued
CRANK HANDLE AND GUIDE ASSEMBLY MAINTENANCE INSTRUCTIONS
CRANK HANDLE AND GUIDE ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
TRANSPORT DOLLY MAINTENANCE INSTRUCTIONS
TRANSPORT DOLLY MAINTENANCE INSTRUCTIONS - Continued
TRANSPORT DOLLY MAINTENANCE INSTRUCTIONS - Continued
TRANSPORT DOLLY MAINTENANCE INSTRUCTIONS - Continued
GUIDE BAR MAINTENANCE INSTRUCTIONS
GUIDE BAR MAINTENANCE INSTRUCTIONS - Continued
GUIDE BAR MAINTENANCE INSTRUCTIONS - Continued
GUIDE BAR MAINTENANCE INSTRUCTIONS - Continued
PROTECTION FRAME MAINTENANCE INSTRUCTIONS
V-BELT COVER MAINTENANCE INSTRUCTIONS
V-BELT MAINTENANCE INSTRUCTIONS
V-BELT MAINTENANCE INSTRUCTIONS - Continued
CLUTCH ASSEMBLY MAINTENANCE INSTRUCTIONS
CLUTCH ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
CLUTCH ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
CLUTCH ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
AIR CLEANER MAINTENANCE INSTRUCTIONS
AIR CLEANER MAINTENANCE INSTRUCTIONS - Continued
AIR CLEANER MAINTENANCE INSTRUCTIONS - Continued
AIR CLEANER MAINTENANCE INSTRUCTIONS - Continued
FUEL FILTER MAINTENANCE INSTRUCTIONS
FUEL FILTER MAINTENANCE INSTRUCTIONS - Continued
FUEL LINES AND FITTINGS MAINTENANCE INSTRUCTIONS
FUEL LINES AND FITTINGS MAINTENANCE INSTRUCTIONS - Continued
FUEL TANK MAINTENANCE INSTRUCTIONS
FUEL TANK MAINTENANCE INSTRUCTIONS Continued
FUEL TANK MAINTENANCE INSTRUCTIONS Continued
MUFFLER MAINTENANCE INSTRUCTIONS
MUFFLER MAINTENANCE INSTRUCTIONS - Continued
GOVERNOR CONTROL PLATE MAINTENANCE INSTRUCTIONS
GOVERNOR CONTROL PLATE MAINTENANCE INSTRUCTIONS - Continued
VALVE COVER MAINTENANCE INSTRUCTIONS
VALVES MAINTENANCE INSTRUCTIONS
OIL PUMP MAINTENANCE INSTRUCTIONS
AIR SHIELDS MAINTENANCE INSTRUCTIONS
AIR SHIELDS MAINTENANCE INSTRUCTIONS - Continued
FLYWHEEL MAINTENANCE INSTRUCTIONS
FLYWHEEL MAINTENANCE INSTRUCTIONS - Continued
FLYWHEEL FAN MAINTENANCE INSTRUCTIONS
VIBRATION RUBBER MAINTENANCE INSTRUCTIONS
BASE PLATE MAINTENANCE INSTRUCTIONS
BASE PLATE MAINTENANCE INSTRUCTIONS - Continued
Section VII. PREPARATION FOR STORAGE OR SHIPMENT
SHIPMENT
CHAPTER 5. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Engine will not start
ENGINE LACKS POWER AND/OR SMOKES BLACK
Section II. MAINTENANCE PROCEDURES
ENGINE ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
FUEL INJECTOR MAINTENANCE INSTRUCTIONS
FUEL INJECTOR MAINTENANCE INSTRUCTIONS - Continued
FUEL PUMP MAINTENANCE INSTRUCTIONS
FUEL PUMP MAINTENANCE INSTRUCTIONS - Continued
FUEL PUMP MAINTENANCE INSTRUCTIONS - Continued
FUEL PUMP MAINTENANCE INSTRUCTIONS - Continued
PRIMER ASSEMBLY MAINTENANCE INSTRUCTIONS
PRIMER ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
ROCKER ARM ASSEMBLY MAINTENANCE INSTRUCTIONS
ROCKER ARM ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
CYLINDER HEAD MAINTENANCE INSTRUCTIONS
CYLINDER HEAD MAINTENANCE INSTRUCTIONS - Continued
VALVES MAINTENANCE INSTRUCTIONS
VALVES MAINTENANCE INSTRUCTIONS - Continued
VALVES MAINTENANCE INSTRUCTIONS - Continued
VALVES MAINTENANCE INSTRUCTIONS - Continued
VALVES MAINTENANCE INSTRUCTIONS - Continued
COMPRESSION RELEASE MAINTENANCE INSTRUCTIONS
COMPRESSION RELEASE MAINTENANCE INSTRUCTIONS - Continued
COMPRESSION RELEASE MAINTENANCE INSTRUCTIONS - Continued
CYLINDER MAINTENANCE INSTRUCTIONS
CYLINDER MAINTENANCE INSTRUCTIONS - Continued
CYLINDER MAINTENANCE INSTRUCTIONS - Continued
PISTON ASSEMBLY MAINTENANCE INSTRUCTIONS
PISTON ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
PISTON ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
PISTON ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
CONNECTING ROD ASSEMBLY MAINTENANCE INSTRUCTIONS
CONNECTING ROD ASSEMBLY MAINTENANCE INSTRUCTIONS
CONNECTING ROD ASSEMBLY MAINTENANCE INSTRUCTIONS
CONNECTING ROD ASSEMBLY MAINTENANCE INSTRUCTIONS
GEAR COVER MAINTENANCE INSTRUCTIONS
GEAR COVER MAINTENANCE INSTRUCTIONS - Continued
GEAR COVER MAINTENANCE INSTRUCTIONS - Continued
GEAR COVER MAINTENANCE INSTRUCTIONS - Continued
CAMSHAFT MAINTENANCE INSTRUCTIONS
CAMSHAFT MAINTENANCE INSTRUCTIONS - Continued
GOVERNOR (SPEED) CONTROL SHAFT MAINTENANCE INSTRUCTIONS
GOVERNOR (SPEED) CONTROL SHAFT MAINTENANCE INSTRUCTIONS - Continued
GOVERNOR (SPEED) CONTROL SHAFT MAINTENANCE INSTRUCTIONS - Continued
GOVERNOR (SPEED) CONTROL SHAFT MAINTENANCE INSTRUCTIONS - Continued
GOVERNOR (SPEED) CONTROL SHAFT MAINTENANCE INSTRUCTIONS - Continued
GOVERNOR ASSEMBLY MAINTENANCE INSTRUCTIONS
GOVERNOR ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
GOVERNOR ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
GOVERNOR ASSEMBLY MAINTENANCE INSTRUCTIONS - Continued
OIL PUMP MAINTENANCE INSTRUCTIONS
OIL PUMP MAINTENANCE INSTRUCTIONS - Continued
OIL SEAL (FLYWHEEL SIDE) MAINTENANCE INSTRUCTIONS
OIL SEAL (FLYWHEEL SIDE) MAINTENANCE INSTRUCTIONS
CRANKSHAFT MAINTENANCE INSTRUCTIONS
CRANKSHAFT MAINTENANCE INSTRUCTIONS - Continued
CRANKSHAFT MAINTENANCE INSTRUCTIONS - Continued
CRANKSHAFT MAINTENANCE INSTRUCTIONS - Continued
CRANKSHAFT MAINTENANCE INSTRUCTIONS - Continued
CRANKSHAFT MAINTENANCE INSTRUCTIONS - Continued
CRANKCASE (ENGINE HOUSING) MAINTENANCE INSTRUCTIONS
CRANKCASE (ENGINE HOUSING) MAINTENANCE INSTRUCTIONS - Continued
CRANKCASE (ENGINE HOUSING) MAINTENANCE INSTRUCTIONS - Continued
ENGINE BASE MAINTENANCE INSTRUCTIONS
VIBRATOR MAINTENANCE INSTRUCTIONS
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
VIBRATOR MAINTENANCE INSTRUCTIONS - Continued
CHAPTER 6. GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Section II. MAINTENANCE PROCEDURES
CAMSHAFT ASSEMBLY AND GEAR MAINTENANCE INSTRUCTIONS
CAMSHAFT ASSEMBLY AND GEAR MAINTENANCE INSTRUCTIONS - Continued
CRANKSHAFT, GEAR, AND MAIN BEARING MAINTENANCE INSTRUCTIONS
CRANKSHAFT, GEAR, AND MAIN BEARING MAINTENANCE INSTRUCTIONS - Continued
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC)
Explanation of Columns in the MAC, Section II.
Explanation of Columns in Tool and Test Equipment Requirements, Section Ill.
Section Il. MAINTENANCE ALLOCATION CHART FOR COMPACTOR, VIBRATORY PLATE, DIESEL ENGINE POWERED, HAND GUIDED
Section Il. MAINTENANCE ALLOCATION CHART FOR COMPACTOR, VIBRATORY PLATE, DIESEL ENGINE POWERED, HAND GUIDED - Continued
Section Il. MAINTENANCE ALLOCATION CHART FOR COMPACTOR, VIBRATORY PLATE, DIESEL ENGINE POWERED, HAND GUIDED - Continued
Section Il. MAINTENANCE ALLOCATION CHART FOR COMPACTOR, VIBRATORY PLATE, DIESEL ENGINE POWERED, HAND GUIDED - Continued
Section Il. MAINTENANCE ALLOCATION CHART FOR COMPACTOR, VIBRATORY PLATE, DIESEL ENGINE POWERED, HAND GUIDED - Continued
Section Il. MAINTENANCE ALLOCATION CHART FOR COMPACTOR, VIBRATORY PLATE, DIESEL ENGINE POWERED, HAND GUIDED - Continued
Section Il. MAINTENANCE ALLOCATION CHART FOR COMPACTOR, VIBRATORY PLATE, DIESEL ENGINE POWERED, HAND GUIDED - Continued
Section III. TOOLS AND TEST EQUIPMENT FOR COMPACTOR, VIBRATORY PLATE, DIESEL ENGINE POWERED, HAND GUIDED
APPENDIX C. UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
Source Code
Recoverability Code
Explanation of Columns (Section IV).
How to Locate Repair Parts.
Abbreviations
Figure 1. Engine Installation
Figure 1. Engine Installation - Continued
Figure 2. Crankcase, Block and Cylinder Head
Figure 2. Crankcase, Block and Cylinder Head - Continued
Figure 3. Crankshaft Assembly
Figure 3. Crankshaft Assembly - Continued
Figure 4. Flywheel
Figure 4. Flywheel - Continued
Figure 5. Piston and Connecting Rod
Figure 5. Piston and Connecting Rod - Continued
Figure 6. Valve Cover. Valves and Rocker Arms
Figure 6. Valve Cover. Valves and Rocker Arms - Continued
Figure 7. Camshaft Assembly and Gear Cover
Figure 7. Camshaft Assembly and Gear Cover - Continued
Figure 8. Oil Filler Cap and Dipstick
Figure 8. Oil Filler Cap and Dipstick - Continued
Figure 9. Oil Filter and Pump
Figure 9. Oil Filter and Pump - Continued
Figure 10. Crank Handle and Guide Assembly
Figure 10. Crank Handle and Guide Assembly - Continued
Figure 11. Compression Release and Primer Assembly
Figure 11. Compression Release and Primer Assembly - Continued
Figure 12. Fuel Injector Assembly & Installation
Figure 12. Fuel Injector Assembly & Installation - Continued
Figure 13. Fuel Injection Pump Assembly
Figure 13. Fuel Injection Pump Assembly - Continued
Figure 14. Air Cleaner Assembly
Figure 14. Air Cleaner Assembly - Continued
Figure 15. Fuel Lines and Fittings
Figure 15. Fuel Lines and Fittings - Continued
Figure 16. Fuel Tank Assembly and Installation
Figure 16. Fuel Tank Assembly and Installation - Continued
Figure 17. Governor Control Shaft Installation
Figure 17. Governor Control Shaft Installation - Continued
Figure 18. Governor Assembly
Figure 18. Governor Assembly - Continued
Figure 19. Fuel Filter Installation
Figure 19. Fuel Filter Installation - Continued
Figure 20. Throttle Control Installation
Figure 20. Throttle Control Installation - Continued
Figure 21. Muffler Installation
Figure 21. Muffler Installation - Continued
Figure 22. Air Shields Installation
Figure 22. Air Shields Installation - Continued
Figure 23. Flywheel Fan Installation
Figure 23. Flywheel Fan Installation - Continued
Figure 24. Clutch Assembly
Figure 24. Clutch Assembly - Continued
Figure 25. Engine Base
Figure 25. Engine Base - Continued
Figure 26. Protection Frame and V-Belt Cover
Figure 26. Protection Frame and V-Belt Cover - Continued
Figure 27. Data Plates and Decals
Figure 27. Data Plates and Decals - Continued
Figure 28. Transport Dolly Installation
Figure 28. Transport Dolly Installation - Continued
Figure 29. V-Belt, Vibrator and Base Plate Installation
Figure 29. V-Belt, Vibrator and Base Plate Installation - Continued
Figure 30. Vibrator Assembly
Figure 30. Vibrator Assembly - Continued
Figure 30. Vibrator Assembly - Continued
Figure 31. Direction Control Lever and Cable Installation
Figure 31. Direction Control Lever and Cable Installation - Contiuned
Figure 32. Guide Bar Installation
Figure 32. Guide Bar Installation - Continued
GROUP 94 REPAIR KITS
NATIONAL STOCK NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
FIGURE AND ITEM NUMBER INDEX
FIGURE AND ITEM NUMBER INDEX - Continued
FIGURE AND ITEM NUMBER INDEX - Continued
FIGURE AND ITEM NUMBER INDEX - Continued
FIGURE AND ITEM NUMBER INDEX - Continued
FIGURE AND ITEM NUMBER INDEX - Continued
FIGURE AND ITEM NUMBER INDEX - Continued
FIGURE AND ITEM NUMBER INDEX - Continued
FIGURE AND ITEM NUMBER INDEX - Continued
FIGURE AND ITEM NUMBER INDEX - Continued
APPENDIX D. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
SECTION III. BASIC ISSUE ITEMS
APPENDIX E. EXPENDABLE/DURABLE SUPPLIES AND MATERIAL LIST
Section II. EXPENDABLE SUPPLIES AND MATERIAL LIST
APPENDIX F. TOOL IDENTIFICATION LIST
APPENDIX F. TOOL IDENTIFICATION LIST - Continued
Figure F1. Press, Rod: 10mm O.D.
Figure F3. Press, Rod: 54mm O.D.
Figure F5. Press, Sleeve: 32mm I.D.
Figure F7. Press. Sleeve: 25mm O.D.
Figure F9. Press, Sleeve: 70mm O.D.
Figure F11. Press, Sleeve: 66mm O.D.
Figure F13. Press, Sleeve: 36mm I.D.
Figure F15. Press, Rod: 18mm O.D.

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