TM-5-3825-230-14P Sweeper Model 53MH Manual

CHAPTER 1 INTRODUCTION - TM-5-3825-230-14P_13
Figure 1-1. Rotary Towed Sweeper 53MH - Left Front View
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE - TM-5-3825-230-14P_15
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-5-3825-230-14P_16
Figure 1-3. Rotary Towed Sweeper Major Components
Table 1-1. Equipment Data
Table 1-1. Equipment Data - cont
Section IIl. TECHNICAL PRINCIPLES OF OPERATION
ELECTRICAL SYSTEM
HYDRAULIC SYSTEM - TM-5-3825-230-14P_22
FUEL SYSTEM - TM-5-3825-230-14P_23
SPRINKLER SYSTEM
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-3825-230-14P_25
Figure 2-1. Panel Controls and Indicators
Figure 2-2. Hydraulic Controls and Indicators
Figure 2-3. Hand Brake Controls
Figure 2-4. Broom System
Figure 2-6. Engine Controls and Indicators
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
PMCS COLUMN ENTRY EXPLANATION
Table 2-1. Operator Preventive Maintenance Checks and Services
Table 2-1. Operator Preventive Maintenance Checks and Services - cont
Table 2-1. Operator Preventive Maintenance Checks and Services - cont - TM-5-3825-230-14P_35
Table 2-1. Operator Preventive Maintenance Checks and Services - cont - TM-5-3825-230-14P_36
Table 2-1. Operator Preventive Maintenance Checks and Services - cont - TM-5-3825-230-14P_37
Section III. OPERATION UNDER USUAL CONDITIONS - TM-5-3825-230-14P_38
Starting Engine
Starting Engine - cont
Remove Transport Chains
Brush Angle Adjustment
Sprinkler System Operation
Connect Unit to Tow Vehicle
Sweeping
Sweeping - cont
Brush Pattern Check.
TRANSPORTATION BY TOWING
TRANSPORTATION BY TOWING - cont
Figure 2-7. Decals and Data Plates (Sheet 1 of 2)
Figure 2-7. Decals and Data Plates (Sheet 2 of 2)
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3825-230-14P_52
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-5-3825-230-14P_53
Determination of Operating Hours.
Figure 3-1. Lubrication Chart (Sheet 1 of 3)
Figure 3-1. Lubrication Chart (Sheet 2 of 3)
Figure 3-1. Lubrication Chart (Sheet 3 of 3)
Figure 3-2. Localized Lubrication Points (Sheet 1 of 2)
Figure 3-2. Localized Lubrication Points (Sheet 2 of 2)
Section II. TROUBLESHOOTING
Table 3-2. Troubleshooting
Table 3-2. Troubleshooting - cont - TM-5-3825-230-14P_62
Table 3-2. Troubleshooting - cont - TM-5-3825-230-14P_63
Table 3-2. Troubleshooting - cont
Table 3-2. Troubleshooting - cont
Section III. MAINTENANCE PROCEDURES - TM-5-3825-230-14P_66
ENGINE OIL CHECK
AIR FILTER INSPECTION
Installation. - TM-5-3825-230-14P_69
SERVICE FUEL TANK SCREEN/FILL FUEL TANK
ALTERNATOR BELT CHECK
LIGHTS
BATTERY SERVICE
HAND BRAKES ADJUSTMENT/INSPECTION
Fluid Check.
SPRAYER SYSTEM STRAINER SERVICE/WATER DRAINING
FUEL SHUTOFF
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-5-3825-230-14P_78
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - cont - TM-5-3825-230-14P_79
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - cont - TM-5-3825-230-14P_80
Section II. SERVICE UPON RECEIPT - TM-5-3825-230-14P_81
Section III. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-3825-230-14P_82
Fluid Leakage
Table 4-1. Unit Preventive Maintenance Checks and Services
Table 4-1. Unit Preventive Maintenance Checks and Services - cont
Section IV. TROUBLESHOOTING - TM-5-3825-230-14P_86
Table 4-3. Unit Troubleshooting
Table 4-3. Unit Troubleshooting - cont - TM-5-3825-230-14P_88
Table 4-3. Unit Troubleshooting - cont - TM-5-3825-230-14P_89
Table 4-3. Unit Troubleshooting - cont - TM-5-3825-230-14P_90
Table 4-3. Unit Troubleshooting - cont - TM-5-3825-230-14P_91
Table 4-3. Unit Troubleshooting - cont - TM-5-3825-230-14P_92
Section V. UNIT MAINTENANCE PROCEDURES - TM-5-3825-230-14P_93
UNIT CLEANING PROCEDURES
REMOVAL AND DISASSEMBLY OF COMPONENTS - TM-5-3825-230-14P_95
PAINTING
Table 4-4. U.S. Standard Torque Values
Table 4-5. Metric Torque Values
ENGINE OIL AND FILTER CHANGE
Fill
ENGINE SPEED ADJUSTMENT
Idle Speed Adjustment
Throttle Adjustment
ENGINE REMOVAL
Follow-on Maintenance - TM-5-3825-230-14P_105
MOTOR MOUNTING BRACKET REPLACEMENT
ENGINE SHOCK AND MOUNT REPLACEMENT
ANGLE BRACKET REPLACEMENT
ROCKER ARM COVER REPLACEMENT
OIL FILTER HOUSING REPLACEMENT.
OIL PAN ASSEMBLY REPLACEMENT
Installation - TM-5-3825-230-14P_112
PRESSURE VALVE REPLACEMENT
INTAKE MANIFOLD REPLACEMENT
Installation - TM-5-3825-230-14P_115
ALTERNATOR DRIVE PULLEY REPLACEMENT (ENGINE).
HYDRAULIC PUMP DRIVE ASSEMBLY REPLACEMENT
FUEL PUMP REPLACEMENT
Installation - TM-5-3825-230-14P_119
FUEL SYSTEM BLEEDING
System Bleeding
AIR CLEANER ASSEMBLY REPLACEMENT
Removal. - TM-5-3825-230-14P_123
Installation - TM-5-3825-230-14P_124
VAPOR SEPARATOR REPLACEMENT - TM-5-3825-230-14P_125
Installation - TM-5-3825-230-14P_126
FUEL STRAINER REPLACEMENT
Installation - TM-5-3825-230-14P_128
FUEL TANK REPLACEMENT - TM-5-3825-230-14P_129
Removal - TM-5-3825-230-14P_130
FUEL TANK SHUTOFF VALVE REPLACEMENT (FUEL DRAINING)
Installation - TM-5-3825-230-14P_132
FUEL LINE REPLACEMENT (TANK TO PUMP)
Installation - TM-5-3825-230-14P_134
FUEL LINE REPLACEMENT (PUMP TO FILTER)
Installation - TM-5-3825-230-14P_136
FUEL REPLACEMENT (FILTER TO INJECTOR LINE)
Removal. - TM-5-3825-230-14P_138
FUEL LINE REPLACEMENT (INJECTOR PUMP TO NOZZLE)
Removal - TM-5-3825-230-14P_140
FUEL LINE REPLACEMENT (BLEED LINES)
Installation - TM-5-3825-230-14P_142
THROTTLE CONTROL CABLE AND ENGINE CUT-OFF CABLE REPLACEMENT
Installation - TM-5-3825-230-14P_144
FUEL FILTER REPLACEMENT
Installation - TM-5-3825-230-14P_146
FUEL FILTER HOUSING REPLACEMENT
Removal - TM-5-3825-230-14P_148
GLOW PLUG REPLACEMENT
Removal - TM-5-3825-230-14P_150
MUFFLER REPLACEMENT
Installation - TM-5-3825-230-14P_152
FLYWHEEL GUARD REPLACEMENT
FLYWHEEL HOUSING REPLACEMENT
HEAT DEFLECTOR REPLACEMENT
NOISE SHROUDS REPLACEMENT
Installation
Left Shroud
ALTERNATOR BELT REPLACEMENT
ALTERNATOR AND MOUNTING BRACKET REPLACEMENT/REPAIR
Disassembly - TM-5-3825-230-14P_161
Installation - TM-5-3825-230-14P_162
Testing
STARTER REPLACEMENT
Installation - TM-5-3825-230-14P_165
GAGE BULB REPLACEMENT
KEY SWITCH REPLACEMENT
PUSH BUTTON REPLACEMENT
AMMETER SCALE REPLACEMENT
Installation - TM-5-3825-230-14P_170
FUEL GAGE REPLACEMENT
Installation - TM-5-3825-230-14P_172
SPRAY PUMP TOGGLE SWITCH REPLACEMENT
FUSE AND HOLDER REPLACEMENT - TM-5-3825-230-14P_174
JUNCTION BOX REPLACEMENT/REPAIR
Disassembly - TM-5-3825-230-14P_176
Installation - TM-5-3825-230-14P_177
CIRCUIT BREAKER AND RESISTOR REPLACEMENT (JUNCTION BOX)
FUSE AND HOLDER REPLACEMENT - TM-5-3825-230-14P_179
Installation - TM-5-3825-230-14P_180
SIDE LAMP REPLACEMENT
SIDE LAMP BRACKET REPLACEMENT (FRONT)
Installation - TM-5-3825-230-14P_183
CENTER LIGHT AND MOUNT REPLACEMENT
FUSE AND HOLDER REPLACEMENT - TM-5-3825-230-14P_185
Cleaning/Inspection - TM-5-3825-230-14P_186
BATTERY CABLE DISCONNECT
Installation - TM-5-3825-230-14P_188
FUSE AND HOLDER REPLACEMENT.
BATTERY BOX REPLACEMENT
TOW VEHICLE TO JUNCTION BOX WIRE HARNESS (12V) REPLACEMENT/REPAIR - TM-5-3825-230-14P_191
Repair. - TM-5-3825-230-14P_192
Installation - TM-5-3825-230-14P_193
TOW VEHICLE TO JUNCTION BOX WIRE HARNESS (24V) REPLACEMENT/REPAIR.
Repair - TM-5-3825-230-14P_195
Installation - TM-5-3825-230-14P_196
BROOM HOOD WIRING HARNESS/CONDUIT REPLACEMENT/REPAIR
Removal - TM-5-3825-230-14P_198
Repair - TM-5-3825-230-14P_199
Installation - TM-5-3825-230-14P_200
REAR LIGHT WIRE HARNESS REPLACEMENT - TM-5-3825-230-14P_201
Removal - TM-5-3825-230-14P_202
REAR LIGHT WIRE HARNESS REPLACEMENT (CONT)
REAR LIGHT WIRE HARNESS REPLACEMENT - TM-5-3825-230-14P_204
Removal - TM-5-3825-230-14P_205
Installation - TM-5-3825-230-14P_206
ENGINE AND BATTERY WIRE HARNESS REPLACEMENT
Removal. - TM-5-3825-230-14P_208
Installation - TM-5-3825-230-14P_209
Installation - cont
FUEL AND GLOW PLUG WIRE HARNESS REPLACEMENT
Removal - TM-5-3825-230-14P_212
Installation - TM-5-3825-230-14P_213
Installation - cont - TM-5-3825-230-14P_214
TERMINAL/CONNECTOR REPLACEMENT
HAND BRAKE LEVER REPLACEMENT
Installation - TM-5-3825-230-14P_217
BRAKE ASSEMBLY ADJUSTMENT
BRAKE DRUM AND HUB REPLACEMENT/REPAIR
Disassembly - TM-5-3825-230-14P_220
Cleaning/Inspection - TM-5-3825-230-14P_221
Assembly - TM-5-3825-230-14P_222
Follow-on maintenance - TM-5-3825-230-14P_223
BRAKE ASSEMBLY/MODIFIED SPINDLE REPLACEMENT/REPAIR
Disassembly - TM-5-3825-230-14P_225
Disassembly - cont - TM-5-3825-230-14P_226
Assembly - TM-5-3825-230-14P_227
Assembly - cont - TM-5-3825-230-14P_228
WHEEL REPLACEMENT
Rear Wheel
FRONT HUB ASSEMBLY REPLACEMENT/REPAIR
Disassembly - TM-5-3825-230-14P_232
Assembly - TM-5-3825-230-14P_233
TIRE REPLACEMENT
Installation - TM-5-3825-230-14P_235
DECONTAMINATION BRACKET REPLACEMENT
TRANSPORT CHAIN ASSEMBLY REPLACEMENT
SWING FRAME REPLACEMENT
Installation - TM-5-3825-230-14P_239
SAFETY CHAIN ASSEMBLY REPLACEMENT
TOW POLE REPLACEMENT
STEERING STRUT REPLACEMENT/REPAIR
Removal - TM-5-3825-230-14P_243
Cleaning/Inspection - TM-5-3825-230-14P_244
Installation - TM-5-3825-230-14P_245
ENGINE ENCLOSURE REPLACEMENT
Door Panels
Front Panels
Instrument Panel
Rear Panels
Top Access Panel
Main Engine Enclosure
Hasp and Latch
DATA PLATE REPLACEMENT
DECAL REPLACEMENT
HYDRAULIC PUMP ASSEMBLY REPLACEMENT
HYDRAULIC MOTOR AND MOUNT REPLACEMENT
HYDRAULIC CONTROL VALVE REPLACEMENT
Installation - TM-5-3825-230-14P_259
BREATHER REPLACEMENT
Installation - TM-5-3825-230-14P_261
HYDRAULIC HOSE ASSEMBLY REPLACEMENT/REPAIR
Return Tube Replacement
Motor Inlet Hose Replacement
Motor Outlet Hose Replacement.
Cylinder Hose Replacement
Pump Outlet Hose Replacement
Pump Inlet Hose Replacement.
Hose Repair.
HYDRAULIC OIL DRAIN/FILL
Fill.
HYDRAULIC FILTER REPLACEMENT
HYDRAULIC FILTER HOUSING REPLACEMENT
Installation. - TM-5-3825-230-14P_274
TACHOMETER GEAR ASSEMBLY REPLACEMENT
TACHOMETER AND TACHOMETER CABLE REPLACEMENT
BROOM PATTERN ADJUSTMENT
BROOM PATTERN ADJUSTMENT - cont
FRONT DIRT DEFLECTOR ASSEMBLY REPLACEMENT
SIDE DIRT 'DEFLECTOR REPLACEMENT
BRUSH FRAME ASSEMBLY REPLACEMENT
Installation - TM-5-3825-230-14P_282
BROOM HOOD REPLACEMENT
Installation - TM-5-3825-230-14P_284
MOTOR GUARD REPLACEMENT
BRUSH REPLACEMENT
Installation - TM-5-3825-230-14P_287
HYDRAULIC CORE/BRUSH SET REPLACEMENT
Installation - TM-5-3825-230-14P_289
HYDRAULIC CYLINDER REPLACEMENT
Removal .
SPRAY PUMP AND BRACKET REPLACEMENT
Removal. - TM-5-3825-230-14P_293
Installation - TM-5-3825-230-14P_294
WATER TANK ASSEMBLY REPLACEMENT
Installation - TM-5-3825-230-14P_296
Installation - cont - TM-5-3825-230-14P_297
SADDLE REPLACEMENT
SPRINKLER LINES REPLACEMENT
Installation - TM-5-3825-230-14P_300
Installation - cont - TM-5-3825-230-14P_301
SPRAY BAR REPLACEMENT/REPAIR
Disassembly - TM-5-3825-230-14P_303
Installation - TM-5-3825-230-14P_304
Section VI. PREPARATION FOR STORAGE OR SHIPMENT - TM-5-3825-230-14P_305
SHIPPING INSTRUCTIONS
Preparation for Shipment
CHAPTER 5 DIRECT SUPPORT/GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Section I. REPAIR PARTS, SPECIAL TOOLS, TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT AND SUPPORT EQUIPMENT
Table 5-2. DS/GS Troubleshooting
Table 5-2. DS/GS Troubleshooting - cont
Inspection of Components
Cleaning Procedures
Cleaning Procedures - cont
Removal and Disassembly of Components - TM-5-3825-230-14P_315
Removal and Disassembly of Components - cont
Installation - TM-5-3825-230-14P_317
ENGINE TIMING
Flywheel Timing
ENGINE BUMPING CLEARANCE
ENGINE CYLINDER REPLACEMENT
Cleaning/Inspection - TM-5-3825-230-14P_322
Installation - TM-5-3825-230-14P_323
Follow-on maintenance - TM-5-3825-230-14P_324
CRANKCASE ASSEMBLY REPLACEMENT
Installation - TM-5-3825-230-14P_326
TACHOMETER GEAR WHEEL AND HOUSING REPLACEMENT
REAR ENGINE HOUSING REPLACEMENT
Installation - TM-5-3825-230-14P_329
CYLINDER HEAD ASSEMBLY REPLACEMENT/REPAIR.
Removal - TM-5-3825-230-14P_331
Assembly - TM-5-3825-230-14P_332
CRANKSHAFT REPLACEMENT
Cleaning/Inspection - TM-5-3825-230-14P_334
Cleaning/Inspection - cont
Installation - TM-5-3825-230-14P_336
Follow-on maintenance - TM-5-3825-230-14P_337
FRONT SUPPORT REPLACEMENT
Cleaning/Inspection - TM-5-3825-230-14P_339
REAR SUPPORT REPLACEMENT
REAR SUPPORT REPLACEMENT - cont
FLYWHEEL WITH CROWN GEAR REPLACEMENT
FLYWHEEL WITH CROWN GEAR REPLACEMENT - cont
Installation - TM-5-3825-230-14P_344
CROWN GEAR REPLACEMENT
PISTON ASSEMBLY REPLACEMENT
Installation - TM-5-3825-230-14P_347
PISTON REPAIR/RING SET REPLACEMENT
TM-5-3825-230-14P_349
CONNECTING ROD ASSEMBLY REPLACEMENT/REPAIR
Cleaning/Inspection - TM-5-3825-230-14P_351
Assembly - TM-5-3825-230-14P_352
ROCKER ARM COVER ASSEMBLY REPAIR
Assembly. - TM-5-3825-230-14P_354
ROCKER ARM ASSEMBLY REPLACEMENT
Removal - TM-5-3825-230-14P_356
Installation - TM-5-3825-230-14P_357
INTAKE AND EXHAUST VALVE REPLACEMENT
Removal - TM-5-3825-230-14P_359
Cleaning/Inspection - TM-5-3825-230-14P_360
Installation - TM-5-3825-230-14P_361
Installation - cont - TM-5-3825-230-14P_362
VALVE ADJUSTMENT
CAMSHAFT REPLACEMENT
Cleaning/inspection - TM-5-3825-230-14P_365
Follow-on maintenance - TM-5-3825-230-14P_366
OIL PUMP REPLACEMENT
Installation - TM-5-3825-230-14P_368
THROTTLE CONTROL ASSEMBLY REPLACEMENT/REPAIR
Removal - TM-5-3825-230-14P_370
GOVERNOR CONTROL LEVER ASSEMBLY REPLACEMENT/REPAIR
Disassembly - TM-5-3825-230-14P_372
Installation - TM-5-3825-230-14P_373
FUEL INJECTOR ASSEMBLY REPLACEMENT
Installation - TM-5-3825-230-14P_375
FUEL INJECTOR NOZZLE ASSEMBLY SERVICE
Assembly - TM-5-3825-230-14P_377
INJECTION PUMP TIMING
Adjustment - TM-5-3825-230-14P_379
Adjustment - cont
INJECTION PUMP REPLACEMENT
Cleaning/Inspection - TM-5-3825-230-14P_382
Installation - cont - TM-5-3825-230-14P_383
Installation - cont - TM-5-3825-230-14P_384
SPEED GOVERNOR AND SUPPORT YOKE REPLACEMENT/REPAIR
Disassembly - TM-5-3825-230-14P_386
Cleaning/inspection - TM-5-3825-230-14P_387
Assembly - TM-5-3825-230-14P_388
Installation - TM-5-3825-230-14P_389
TOW VEHICLE TO JUNCTION BOX WIRE HARNESS (12V) REPLACEMENT/REPAIR - TM-5-3825-230-14P_390
Disassembly - TM-5-3825-230-14P_391
Disassembly - cont - TM-5-3825-230-14P_392
Disassembly - cont - TM-5-3825-230-14P_393
Cleaning/Inspection - TM-5-3825-230-14P_394
Assembly - TM-5-3825-230-14P_395
Assembly - cont - TM-5-3825-230-14P_396
Assembly - cont - TM-5-3825-230-14P_397
Assembly - cont - TM-5-3825-230-14P_398
MAIN FRAME REPAIR
Follow-on maintenance - TM-5-3825-230-14P_400
TOW VEHICLE TO JUNCTION BOX WIRE HARNESS (12V) REPLACEMENT/REPAIR - TM-5-3825-230-14P_401
Disassembly - TM-5-3825-230-14P_402
Cleaning/inspection - TM-5-3825-230-14P_403
Assembly - TM-5-3825-230-14P_404
Assembly - contb
HYDRAULIC MOTOR REPAIR
Disassembly.
Assembly - TM-5-3825-230-14P_408
HYDRAULIC CONTROL VALVE REPAIR
Disassembly - TM-5-3825-230-14P_410
Disassembly - cont - TM-5-3825-230-14P_411
Disassembly - cont
Cleaning/Inspection - TM-5-3825-230-14P_413
Assembly. - TM-5-3825-230-14P_414
Assembly. - cont - TM-5-3825-230-14P_415
Assembly. - cont - TM-5-3825-230-14P_416
Assembly. - cont - TM-5-3825-230-14P_417
VAPOR SEPARATOR REPLACEMENT - TM-5-3825-230-14P_418
Cleaning/Inspection.
SPRAY PUMP REPAIR
Disassembly - TM-5-3825-230-14P_421
Assembly - TM-5-3825-230-14P_422
APPENDIX A REFERENCES - TM-5-3825-230-14P_423
APPENDIX A REFERENCES - cont - TM-5-3825-230-14P_424
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-5-3825-230-14P_425
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - cont
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3825-230-14P_427
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3825-230-14P_428
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3825-230-14P_429
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3825-230-14P_430
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3825-230-14P_431
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-5-3825-230-14P_432
Section IV. REMARKS - TM-5-3825-230-14P_433
APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-3825-230-14P_436
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - cont
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - cont
Section I. INTRODUCTION - TM-5-3825-230-14P_439
Source Code - TM-5-3825-230-14P_440
Maintenance Code
Recoverability Code - TM-5-3825-230-14P_442
EXPLANATION OF COLUMNS (SECTION IV) - TM-5-3825-230-14P_443
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_444
HOW TO LOCATE REPAIR PARTS - TM-5-3825-230-14P_445
Figure 1. Engine Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_447
Figure 2. Cylinder and Crankcase Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_449
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_450
Figure 3. Cylinder Head Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_452
Figure 4. End Plate Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_454
Figure 5. Crankshaft Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_456
Figure 6. Flywheel Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_458
Figure 7. Piston and Connecting Rod Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_460
Figure 8. Rocker Cover Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_462
Figure 9. Rocker Arm Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_464
Figure 10. Camshaft Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_466
Figure 11. Oil Cap Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_468
Figure 12. Oil Filter Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_470
Figure 13. Oil Pump Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_472
Figure 14. Oil Pan Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_474
Figure 15. Intake Manifold Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_476
Figure 16. Hydraulic Pump Drive Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_478
Figure 17. Alternator Drive Pulley
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_480
Figure 18. Injector Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_482
Figure 19. Injector Pump Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_484
Figure 20. Fuel Pump Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_486
Figure 21. Air Cleaner and Vapor Separator Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_488
Figure 22. Fuel Lines and Fittings
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_490
Figure 23. Fuel Tank Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_492
Figure 24. Governor and Governor Lever Assemblies
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_494
Figure 25. Throttle Control Lever Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_496
Figure 26. Fuel Filter Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_498
Figure 27. Glow Plug Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_500
Figure 28. Muffler and Pipe Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_502
Figure 29. Shrouds and Guards
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_504
Figure 30. Alternator Installation
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_506
Figure 31. Starter Motor Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_508
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_509
Figure 32. Instrument Panel Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_511
Figure 33. Wire Harness Mounting Parts
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_513
Figure 34. Junction Box and Jumper Wire Assemblies
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_515
Figure 35. Lights and Light Mounts
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_517
Figure 36. Sending Units and Warning Switches
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_519
Figure 37. Battery Installation
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_521
Figure 38. 12V, 24V, Rear Tail Light, and Broom Head Wire Harnesses
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_523
Figure 39. Starter Relay, Engine, and Fuel and Glow Plug Wire Harnesses
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_525
Figure 40. Hand Brake Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_527
Figure 41. Hand Brake Lever Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_529
Figure 42. Wheel and Hub Assembly.
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_531
Figure 43. Wheel, Hub, and Drum Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_533
Figure 44. Tires
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_535
Figure 45. Main Frame Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_537
Figure 46. Tow Pole and Strut Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_539
Figure 47. Engine Enclosure
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_541
Figure 48. Decals
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_543
Figure 49. Hydraulic Pump Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_545
Figure 50. Hydraulic Motor Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_547
Figure 51. Hydraulic Control Valve Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_549
Figure 52. Hydraulic Pressure Lines and Fittings
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_551
Figure 53. Hydraulic Return Lines and Fittings
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_553
Figure 54. Tachometer and Tachometer Drive
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_555
Figure 55. Dirt Deflector Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_557
Figure 56. Brush Frame Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_559
Figure 57. Hydraulic Core and Brush Kit Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_561
Figure 58. Hydraulic Cylinder Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_563
Figure 59. Spray Pump Assembly
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_565
Figure 60. Spray System Installation
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_567
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_568
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_569
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_570
DESCRIPTION AND USABLE ON CODES (UOC) - TM-5-3825-230-14P_571
Figure 61. Engine Special Tools
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_573
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_574
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_575
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_576
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_577
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_578
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_579
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_580
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_581
NATIONAL STOCK NUMBER INDEX - TM-5-3825-230-14P_582
PART NUMBER INDEX - TM-5-3825-230-14P_583
PART NUMBER INDEX - TM-5-3825-230-14P_584
PART NUMBER INDEX - TM-5-3825-230-14P_585
PART NUMBER INDEX - TM-5-3825-230-14P_586
PART NUMBER INDEX - TM-5-3825-230-14P_587
PART NUMBER INDEX - TM-5-3825-230-14P_588
PART NUMBER INDEX - TM-5-3825-230-14P_589
PART NUMBER INDEX - TM-5-3825-230-14P_590
PART NUMBER INDEX - TM-5-3825-230-14P_591
PART NUMBER INDEX - TM-5-3825-230-14P_592
PART NUMBER INDEX - TM-5-3825-230-14P_593
PART NUMBER INDEX - TM-5-3825-230-14P_594
PART NUMBER INDEX - TM-5-3825-230-14P_595
PART NUMBER INDEX - TM-5-3825-230-14P_596
PART NUMBER INDEX - TM-5-3825-230-14P_597
PART NUMBER INDEX - TM-5-3825-230-14P_598
PART NUMBER INDEX - TM-5-3825-230-14P_599
PART NUMBER INDEX - TM-5-3825-230-14P_600
PART NUMBER INDEX - TM-5-3825-230-14P_601
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_602
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_603
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_604
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_605
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_606
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_607
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_608
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_609
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_610
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_611
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_612
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_613
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_614
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_615
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_616
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_617
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_618
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_619
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_620
FIGURE AND ITEM NUMBER INDEX - TM-5-3825-230-14P_621
APPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-5-3825-230-14P_622
ELECTRICAL GROUND AND JUMPER WIRES FABRICATION
TRANSPORT CHAIN FABRICATION
STUD LINK CHAIN FABRICATION
HOSE GUARD FABRICATION
WATER TANK LID STRING FABRICATION
Figure G-4. Saddle Trim and Pads
Figure G-5. Hydraulic Hose Assembly Components
ELECTRICAL LIGHTING DIAGRAM
ENGINE AND BATTERY WIRING HARNESS
HYDRAULIC SCHEMATIC

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