Chapter 1. INTRODUCTION
Figure 1-1. Earth auger, right front view (accoustical panels removed).
Figure 1-2. Earth auger, left rear view (accoustical panels installed).
Tabulated Data.
Figure 1-3. Wiring diagram.
Figure 1-4. Hydraulic diagram
Section I. SERVICE UPON RECEIPT OF MATERIAL
Figure 2-2. Auger. bits, and point, removal and installation
Section IV. OPERATION UNDER USUAL CONDITIONS
Figure 2-3. Controls and instruments.
Figure 2-4. Auger operation
Section V. OPERATION UNDER UNUSUAL CONDITIONS.
Operation in Salt Water Areas
Chapter III. OPERATOR MAINTENANCE INSTRUCTIONS
Table 3-2. Troubleshooting
Figure 3-1. Tightening kelly bar (lower) packing Unit
CHAPTER IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Table 4-1. Preventive Maintenance Checks and Services
Table 4-1. Preventive Maintenance Checks and Services - Continued
Table 4-2. TROUBLESHOOTING Continued
Section V. TROUBLESHOOTING
Figure 4-1. Radio interference suppression Components
Figure 4-2. Radiator, exploded view.
Water Pump Drive Belt Adjustment
Figure 4-3. Thermostat housing and fan, exploded view.
Section VIII. MAINTENANCE OF HYDRAULIC SYSTEM
Figure 4-4. Control value, removal and installation
Figure 4-5. Hydraulic pump and hoses, removal and installation.
Figure 4-6. Hydraulic motor, removal and installation.
Figure 4-7. Elevating cylinder, removal and installation
Figure 4-8. Elevating cylinder. removal and installation
Figure 4-9. Hydraulic reservoir, exploded view.
Hydraulic Hoses
Section IX. MAINTENANCE OF THE FUEL SYSTEM
Figure 4-10. Fuel tank, exploded view
Figure 4-11. Alternator. Removal and installation.
Figure 4-12. Battery, removal and Installation.
Figure 4-13. Instrument panel.
Figure 4-14. muffler, and exhaust pipe
Figure 4-15. Seat assembly, exploded view
Figure 4-16. Collapsible reel. exploded view.
Figure 4 -17. Winch, removal and installation.
Figure 4-18. Acoustical panels
Section XV. LUBRICATION DIAGRAM
LUBRICATION DIAGRAM
REFERENCES
APPENDIX B
MODEL IDENTIFICATION
SPECIFICATIONS AND APPLICATION DATA
RULES OF OPERATION
SERVICE PROCEDURE AND RECOMMENDATIONS
TORQUE CONVERTER INSTALLATION DATA
PERFORMANCE CHECK
PERFORMANCE CHECK - Continued
OIL FILLER GROUP
VALVE CONTROL GROUP
VALVE CONTROL GROUP - Continued
LEFT HAND ASM. CONTROL W/O THROTTLE ARM
LEFT HAND ASM. CONTROL W/O THROTTLE ARM
OIL LINE GROUP
ASSEMBLY SHIFT CAP
CONVERTER HOUSING
CONVERTER ASSEMBLY
CONVERTER ASSEMBLY - Continued
DRIVE PLATE ASSEMBLY
OIL PRESSURE GAUGE
OIL LINE ASSEMBLY
HEAT EXCHANGER GROUP
SHUTTLE ASSEMBLY
SHUTTLE ASSEMBLY - Continued
CLUTCH STACK ASSEMBLY
CLUTCH STACK ASSEMBLY - Continued
OIL FILTER ASM.
CASE AND GEAR ASSEMBLY
CASE AND GEAR ASSEMBLY - Continued
CONVERTER ATTACH FITTINGS
KITS AVAILABLE FOR 50000 SERIES REVERS-O-MATIC
INDEX
INDEX - Continued
INDEX - Continued
REPAIR PARTS AND SPECIAL TOOLS LIST
HOW TO USE YOUR PARTS MANUAL
HOW TO USE YOUR PARTS MANUAL - Continued
HOW TO USE YOUR PARTS MANUAL - Continued
General Arrangement/Locator Drawing
General Arrangement/Locator Drawing - Continued
Operaator's Control's/Indicators Locator
Control Valve Installation
Control Vakve Bank Assembly
Control Vakve Bank Assembly - Continued
CONTROL INSTALLATION-SHUTTLE VALVE
CONTROL INSTALLATION - SHUTTLE VALVE
CONTROL INSTALLATION-SHUTTLE VALVE
CONTROL INSTALLATION-SHUTTLE VALVE - Continued
INSTRUMENT PANEL ASSEMBLY
INSTRUMENT PANEL DECALS
INSTRUMENT PANEL DECALS
ELECTRICAL WIRING INSTALLATION
ELECTRICAL WIRING INSTALLATION
ENGINE AND TRANSMISSION INSTALLATION
ENGINE AND TRANSMISSION INSTALLATION
ENGINE AND TRANSMISSION ASSEMBLY/PLUMBING
ENGINE AND TRANSMISSION ASSEMBLY/PLUMBING
RADIATOR ASSEMBLY
RADIATOR ASSEMBLY - Continued
MUFFLER AND EXHAUST PIPE
MUFFLER W/ALTERATION
DRIVE LINE ASSEMBLY
DRIVE LINE ASSEMBLY
FUEL RESERVOIR ASSEMBLY
FUEL RESERVOIR ASSEMBLY - Continued
FUEL RESERVOIR PLUMBING
ACCOUSTICAL PANEL INSTALLATION
ACCOUSTICAL PANEL INSTALLATION - Continued
DRIVE ASSEMBLY LOCATOR
FINAL DRIVE ASSEMBLY
FINAL DRIVE ASSEMBLY - Continued
RIGHT ANGLE DRIVE ASSEMBLY
RIGHT ANGLE DRIVE ASSEMBLY - Continued
FEED RAM/POLESETTER LOCATION
FEED RAM ASSEMBLY
FEED RAM ASSEMBLY - Continued
POLESETTER AND WINCH ASSEMBLY
POLESETTER AND WINCH ASSEMBLY - Continued
BOOM ASSEMBLY
SHEAVE ASSEMBLY (UPPER) - POLESETTER
WINCH ASSEMBLY W/ SHAFT EXTENSION
WINCH ASSEMBLY W/ SHAFT EXTENSION
WINCH MOTOR ASSEMBLY
WINCH MOTOR ASSEMBLY - Continued
ROLLER ASSEMBLY - WINCH
SHEAVE ASSEMBLY (LOWER) - POLESETTER
HYDRAULICS/PLUMING
HYDRAULIC RESERVOIR ASSEMBLY
HYDRAULIC RESERVOIR ASSEMBLY - Continued
HYDRAULIC PUMP ASSEMBLY
HYDRAULIC PUMP ASSEMBLY - Continued
HYDRAULIC PLUMBING INSTALLATION
HYDRAULIC PLUMBING INSTALLATION - Continued
HYDRAULIC PLUMBING INSTALLATION - Continued
MAIN FRAME COMPONENTS LOCATOR
LEVELING CYLINDER ASSEMBLY
LEVELING CYLINDER ASSEMBLY
ELEVATING CYLINDER ASSEMBLY
ELEVATING CYLINDER ASSEMBLY
ELEVATING CYLINDER ASSEMBLY - Continued
SUPPORT JACKS ASSEMBLY
SEAT ASSEMBLY
SEAT ASSEMBLY - Continued
TOOL BOX INSTALLATION
TOOL BOX INSTALLATION - Continued
COLLAPSIBLE REEL ASSEMBLY
COLLAPSIBLE REEL ASSEMBLY - Continued
MOUNTING HARDWARE/LOCATION
SPECIAL TOOL DESCRIPTION
OPERATOR AND MAINTENANCE INSTRUCTIONS
Table of Contents
Introduction
ENGINE IDENTIFICATION
PARTS AND SERVICE
Operating Instructions
Temperature Gauge
STARTING THE ENGINE
STOPPING THE ENGINE
SPECIAL SITUATIONS
SPECIAL SITUATIONS - Continued
SPECIAL SITUATIONS - Continued
SPECIAL SITUATIONS - Continued
MAINTENANCE SCHEDULE AND RECORD
MAINTENANCE INSTRUCTIONS
Changing Oil and Filter
Oil Quality
Air Cleaner
Air Cleaner - Oil Bath Type
COOLING SYSTEM
Checking Belt Tension
Checking Water Level
CRANKCASE VENTILATION SYSTEM
Disposable Filter
Carburetor Idle Adjustment Points
Dual Advance Distributor
Breaker Point Check and Adjustment
Breaker Point Alignment
Ignition Timing Marks
Spark Plug Gapping
Velocity Governor
Cylinder Head Tightening Sequence
Lubrication
For Indefinite Period
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
DISTRIBUTOR ADVANCE CHARACTERISTICS
SPECIFICATIONS - Continued
TORQUE LIMITS FOR VARIOUS SIZE BOLTS
LUBE OIL SPECIFICATIONS
INDEX
SERVICE
Introduction
Basic Engine
FIG. 1 Identification Decal
FIG 2 Engine Assembly
FIG 5. Placing Steel Ball in Valve Lifter Plunger
POSITIVE CLOSED-TYPE VENTILATION SYSTEM
FIG. 8 Checking Timing Chain Deflection
FIG. 10 Checking Push Rod Runout
FIG 14 Checking Valve Spring Pressure
FIG. 15 Checking Valve Spring Squareness
MAIN AND CONNECTING ROD BEARINGS
FIG. 19 Typical Bearing Failures
FIG. 22. Checking Rotor End Play
FIG 25. Checking Valve Seat Width
FIG. 27 Installing and Measuring Plastigage
Fig. 29 Checking Piston Ring Side Clearance
FIG 30 Checking Valve Clearance
FIG 31. Closed Crankcase Ventilation System Components
FIG 34. Removing Valve Stem Seal
Figure 37. Cylinder Head Bolt Torque Sequence
FIG 39. View Looking at Right Side of Engine
FIG. 43 Aligning Cylinder Front Cover
FIG 46 Checking Camshaft End Play
FIG 47. Core Plugs and Installation Tools - Typical
FIG. 48 200 CID Six Oil Pump Inlet Tube Installed
FIG. 50 Typical Thrust Bearing Alignment
FIG 53 Typical Connecting Rod Side Clearance
FIG 55 200 CID Six Crankshaft and Related Parts
FIG. 57 Typical Camshaft Bearing Replacement
FIG 58 Valve Rocker Arm Shaft Assembly
FIG 62 Checking Valve Spring Assembled Height
FIG. 64 Typical Piston, Connecting Rod and Related Parts
Ignition System
FIG. 2 Advance Mechanisms - Dual Advance Distributor with Single Diaphragm
FIG. 4. Battery-to-Coil and Starting Ignition Circuit Test
Secondary (High Tension) Wires Resistance Test
Breaker Point Resistance
FIG. 6. Centrifugal Advance Adjustment
FIG. 12. Adjusting Breaker Point Spring Tension
FIG. 14. Filing Spark Plug Electrode
VACUUM ADVANCE UNIT
FIG. 17. Breaker Point Inspection
FIG. 16. Spark Plug Inspection
FIG. 1. Typical Carburetor Identification Tag
FIG. 2. Fuel Pump - Typical
Fuel System
PRESSURE AND CAPACITY (VOLUME) TESTING
FIG. 4. Fuel Inlet System, Model 1940
FIG. 5. Idle System. Model 1940
FIG.8. Accelerator Pump System
FIG. 10. Remove or Install Accelerator Pump Assembly
FIG. 13. Removing the Vacuum Piston Assembly
FIG. 16. Remove or Install Main Jet
FIG. 19. Throttle Body and Idle Adjustment Screws
FIG. 24. Holley Single-Barrel Carburetor
FIG. 28. Accelerating System
FIG. 29. Power Fuel System
CLEANING AND INSPECTION
FIG. 32. Holley Single-Barrel Carburetor
INSTALLATION
DESCRIPTION AND OPERATION ALTERNATOR
FIG. 2. Alternator Charging System Ammeter
FIG. 6. Ignition On-Engine Running at Fast Idle
FIG. 1. Starting Circuit Positive Engagement
FIG. 2. Starting Cranking Circuit Test
FIG 6 Field Grounded Circuit Test
FIG 7 Starter Mounting
FIG. 11 Pinion and Ring Gear Wear Patterns
FIG 12 Coil Assembly
STARTER TERMINAL
DESCRIPTION AND OPERATION
FIG. 3 Altitude Compensation Adjustment
REMOVAL AND INSTALLATION - VELOCITY GOVERNOR
DESCRIPTION AND OPERATION
THERMOSTAT REPLACEMENT
Specifications
Specifications - Continued
Specifications - Continued
Specifications - Continued
DISTRIBUTOR ADVANCE CHARACTERISTICS
TORQUE LIMITS - FOOT-POUNDS
POSITIVE ENGAGEMENT STARTER
PARTS LIST
INDEX
Engine Assemnly - Typical
Cylinder Block and Related Parts - Typical
Cylinder Block and Related Parts - Typical - Continued
ENGINE PISTON, CONNECTING ROD & RELATED PARTS-TYPICAL
ENGINE CAMSHAFT, GEAR, BEARINGS and RELATED PARTS-TYPICAL
ENGINE CAMSHAFT, GEAR, BEARINGS and RELATED PARTS-TYPICAL - Continued
ENGINE CAMSHAFT, GEAR, BEARINGS and RELATED PARTS-TYPICAL - Continued
ENGINE CRANKSHAFT, FLYWHEEL & RELATED PARTS-TYPICAL
ENGINE CRANKSHAFT, FLYWHEEL & RELATED PARTS-TYPICAL - Continued
ENGINE CRANKSHAFT, FLYWHEEL & RELATED PARTS-TYPICAL - Continued
ENGINE VALVES, PUSH RODS, ROCKER ARM COVER & RELATED PARTS-TYPICAL
ENGINE OIL PUMP & RELATED PARTS-TYPICAL
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
STARTER and DRIVE ASSY. - POSITIVE ENGAGEMENT
STARTER and DRIVE ASSY. - POSITIVE ENGAGEMENT - Continued
DISTRIBUTOR-TYPICAL
DISTRIBUTOR-TYPICAL - Continued
SUPPLEMENTAL OPERATING, MAINTENANCE AND REPAIR PARTS INSTRUCTIONS
TABLE OF CONTENTS
TABLE OF CONTENTS - Continued
INTRODUCTION
MAINTENANCE SUPPORT DATA
MAINTENANCE SUPPORT DATA - Continued
PROCUREMENT STATUS
REPAIR PARTS AND SUPPORT
PERSONNEL AND TRAINING
EQUIPMENT PUBLICATIONS
WARRANTY
WARRANTY - Continued
BASIC ISSUE ITEM LIST (BILL)
MAINTENANCE ALLOCATION CHART
Column Entries Used in the MAC
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SPECIAL TOOL AND SPECIAL TEST EQUIPMENT REQUIREMENTS
MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
DSS PROJECT CODES
DA FORM 2765 PART NUMBER REQUEST
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NSN)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN) - Continued
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN) (MANUAL)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN) (MANUAL) - Continued
BASIC ISSUE ITEMS LIST
CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICATION PROCEDURES
APPENDIX H
FLOW OF REQUISITIONS AND MATERIEL CCE PARTS (NSN)
FLOW OF REQUISITIONS AND MATERIEL CCE PARTS (NON-NSN)
MAINTENANCE AND OPERATING SUPPLY LIST (CCE)
Figure 1-1. Earth auger, right front view (accoustical panels removed).
Figure 1-2. Earth auger, left rear view (accoustical panels installed).
Tabulated Data.
Figure 1-3. Wiring diagram.
Figure 1-4. Hydraulic diagram
Section I. SERVICE UPON RECEIPT OF MATERIAL
Figure 2-2. Auger. bits, and point, removal and installation
Section IV. OPERATION UNDER USUAL CONDITIONS
Figure 2-3. Controls and instruments.
Figure 2-4. Auger operation
Section V. OPERATION UNDER UNUSUAL CONDITIONS.
Operation in Salt Water Areas
Chapter III. OPERATOR MAINTENANCE INSTRUCTIONS
Table 3-2. Troubleshooting
Figure 3-1. Tightening kelly bar (lower) packing Unit
CHAPTER IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Table 4-1. Preventive Maintenance Checks and Services
Table 4-1. Preventive Maintenance Checks and Services - Continued
Table 4-2. TROUBLESHOOTING Continued
Section V. TROUBLESHOOTING
Figure 4-1. Radio interference suppression Components
Figure 4-2. Radiator, exploded view.
Water Pump Drive Belt Adjustment
Figure 4-3. Thermostat housing and fan, exploded view.
Section VIII. MAINTENANCE OF HYDRAULIC SYSTEM
Figure 4-4. Control value, removal and installation
Figure 4-5. Hydraulic pump and hoses, removal and installation.
Figure 4-6. Hydraulic motor, removal and installation.
Figure 4-7. Elevating cylinder, removal and installation
Figure 4-8. Elevating cylinder. removal and installation
Figure 4-9. Hydraulic reservoir, exploded view.
Hydraulic Hoses
Section IX. MAINTENANCE OF THE FUEL SYSTEM
Figure 4-10. Fuel tank, exploded view
Figure 4-11. Alternator. Removal and installation.
Figure 4-12. Battery, removal and Installation.
Figure 4-13. Instrument panel.
Figure 4-14. muffler, and exhaust pipe
Figure 4-15. Seat assembly, exploded view
Figure 4-16. Collapsible reel. exploded view.
Figure 4 -17. Winch, removal and installation.
Figure 4-18. Acoustical panels
Section XV. LUBRICATION DIAGRAM
LUBRICATION DIAGRAM
REFERENCES
APPENDIX B
MODEL IDENTIFICATION
SPECIFICATIONS AND APPLICATION DATA
RULES OF OPERATION
SERVICE PROCEDURE AND RECOMMENDATIONS
TORQUE CONVERTER INSTALLATION DATA
PERFORMANCE CHECK
PERFORMANCE CHECK - Continued
OIL FILLER GROUP
VALVE CONTROL GROUP
VALVE CONTROL GROUP - Continued
LEFT HAND ASM. CONTROL W/O THROTTLE ARM
LEFT HAND ASM. CONTROL W/O THROTTLE ARM
OIL LINE GROUP
ASSEMBLY SHIFT CAP
CONVERTER HOUSING
CONVERTER ASSEMBLY
CONVERTER ASSEMBLY - Continued
DRIVE PLATE ASSEMBLY
OIL PRESSURE GAUGE
OIL LINE ASSEMBLY
HEAT EXCHANGER GROUP
SHUTTLE ASSEMBLY
SHUTTLE ASSEMBLY - Continued
CLUTCH STACK ASSEMBLY
CLUTCH STACK ASSEMBLY - Continued
OIL FILTER ASM.
CASE AND GEAR ASSEMBLY
CASE AND GEAR ASSEMBLY - Continued
CONVERTER ATTACH FITTINGS
KITS AVAILABLE FOR 50000 SERIES REVERS-O-MATIC
INDEX
INDEX - Continued
INDEX - Continued
REPAIR PARTS AND SPECIAL TOOLS LIST
HOW TO USE YOUR PARTS MANUAL
HOW TO USE YOUR PARTS MANUAL - Continued
HOW TO USE YOUR PARTS MANUAL - Continued
General Arrangement/Locator Drawing
General Arrangement/Locator Drawing - Continued
Operaator's Control's/Indicators Locator
Control Valve Installation
Control Vakve Bank Assembly
Control Vakve Bank Assembly - Continued
CONTROL INSTALLATION-SHUTTLE VALVE
CONTROL INSTALLATION - SHUTTLE VALVE
CONTROL INSTALLATION-SHUTTLE VALVE
CONTROL INSTALLATION-SHUTTLE VALVE - Continued
INSTRUMENT PANEL ASSEMBLY
INSTRUMENT PANEL DECALS
INSTRUMENT PANEL DECALS
ELECTRICAL WIRING INSTALLATION
ELECTRICAL WIRING INSTALLATION
ENGINE AND TRANSMISSION INSTALLATION
ENGINE AND TRANSMISSION INSTALLATION
ENGINE AND TRANSMISSION ASSEMBLY/PLUMBING
ENGINE AND TRANSMISSION ASSEMBLY/PLUMBING
RADIATOR ASSEMBLY
RADIATOR ASSEMBLY - Continued
MUFFLER AND EXHAUST PIPE
MUFFLER W/ALTERATION
DRIVE LINE ASSEMBLY
DRIVE LINE ASSEMBLY
FUEL RESERVOIR ASSEMBLY
FUEL RESERVOIR ASSEMBLY - Continued
FUEL RESERVOIR PLUMBING
ACCOUSTICAL PANEL INSTALLATION
ACCOUSTICAL PANEL INSTALLATION - Continued
DRIVE ASSEMBLY LOCATOR
FINAL DRIVE ASSEMBLY
FINAL DRIVE ASSEMBLY - Continued
RIGHT ANGLE DRIVE ASSEMBLY
RIGHT ANGLE DRIVE ASSEMBLY - Continued
FEED RAM/POLESETTER LOCATION
FEED RAM ASSEMBLY
FEED RAM ASSEMBLY - Continued
POLESETTER AND WINCH ASSEMBLY
POLESETTER AND WINCH ASSEMBLY - Continued
BOOM ASSEMBLY
SHEAVE ASSEMBLY (UPPER) - POLESETTER
WINCH ASSEMBLY W/ SHAFT EXTENSION
WINCH ASSEMBLY W/ SHAFT EXTENSION
WINCH MOTOR ASSEMBLY
WINCH MOTOR ASSEMBLY - Continued
ROLLER ASSEMBLY - WINCH
SHEAVE ASSEMBLY (LOWER) - POLESETTER
HYDRAULICS/PLUMING
HYDRAULIC RESERVOIR ASSEMBLY
HYDRAULIC RESERVOIR ASSEMBLY - Continued
HYDRAULIC PUMP ASSEMBLY
HYDRAULIC PUMP ASSEMBLY - Continued
HYDRAULIC PLUMBING INSTALLATION
HYDRAULIC PLUMBING INSTALLATION - Continued
HYDRAULIC PLUMBING INSTALLATION - Continued
MAIN FRAME COMPONENTS LOCATOR
LEVELING CYLINDER ASSEMBLY
LEVELING CYLINDER ASSEMBLY
ELEVATING CYLINDER ASSEMBLY
ELEVATING CYLINDER ASSEMBLY
ELEVATING CYLINDER ASSEMBLY - Continued
SUPPORT JACKS ASSEMBLY
SEAT ASSEMBLY
SEAT ASSEMBLY - Continued
TOOL BOX INSTALLATION
TOOL BOX INSTALLATION - Continued
COLLAPSIBLE REEL ASSEMBLY
COLLAPSIBLE REEL ASSEMBLY - Continued
MOUNTING HARDWARE/LOCATION
SPECIAL TOOL DESCRIPTION
OPERATOR AND MAINTENANCE INSTRUCTIONS
Table of Contents
Introduction
ENGINE IDENTIFICATION
PARTS AND SERVICE
Operating Instructions
Temperature Gauge
STARTING THE ENGINE
STOPPING THE ENGINE
SPECIAL SITUATIONS
SPECIAL SITUATIONS - Continued
SPECIAL SITUATIONS - Continued
SPECIAL SITUATIONS - Continued
MAINTENANCE SCHEDULE AND RECORD
MAINTENANCE INSTRUCTIONS
Changing Oil and Filter
Oil Quality
Air Cleaner
Air Cleaner - Oil Bath Type
COOLING SYSTEM
Checking Belt Tension
Checking Water Level
CRANKCASE VENTILATION SYSTEM
Disposable Filter
Carburetor Idle Adjustment Points
Dual Advance Distributor
Breaker Point Check and Adjustment
Breaker Point Alignment
Ignition Timing Marks
Spark Plug Gapping
Velocity Governor
Cylinder Head Tightening Sequence
Lubrication
For Indefinite Period
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
DISTRIBUTOR ADVANCE CHARACTERISTICS
SPECIFICATIONS - Continued
TORQUE LIMITS FOR VARIOUS SIZE BOLTS
LUBE OIL SPECIFICATIONS
INDEX
SERVICE
Introduction
Basic Engine
FIG. 1 Identification Decal
FIG 2 Engine Assembly
FIG 5. Placing Steel Ball in Valve Lifter Plunger
POSITIVE CLOSED-TYPE VENTILATION SYSTEM
FIG. 8 Checking Timing Chain Deflection
FIG. 10 Checking Push Rod Runout
FIG 14 Checking Valve Spring Pressure
FIG. 15 Checking Valve Spring Squareness
MAIN AND CONNECTING ROD BEARINGS
FIG. 19 Typical Bearing Failures
FIG. 22. Checking Rotor End Play
FIG 25. Checking Valve Seat Width
FIG. 27 Installing and Measuring Plastigage
Fig. 29 Checking Piston Ring Side Clearance
FIG 30 Checking Valve Clearance
FIG 31. Closed Crankcase Ventilation System Components
FIG 34. Removing Valve Stem Seal
Figure 37. Cylinder Head Bolt Torque Sequence
FIG 39. View Looking at Right Side of Engine
FIG. 43 Aligning Cylinder Front Cover
FIG 46 Checking Camshaft End Play
FIG 47. Core Plugs and Installation Tools - Typical
FIG. 48 200 CID Six Oil Pump Inlet Tube Installed
FIG. 50 Typical Thrust Bearing Alignment
FIG 53 Typical Connecting Rod Side Clearance
FIG 55 200 CID Six Crankshaft and Related Parts
FIG. 57 Typical Camshaft Bearing Replacement
FIG 58 Valve Rocker Arm Shaft Assembly
FIG 62 Checking Valve Spring Assembled Height
FIG. 64 Typical Piston, Connecting Rod and Related Parts
Ignition System
FIG. 2 Advance Mechanisms - Dual Advance Distributor with Single Diaphragm
FIG. 4. Battery-to-Coil and Starting Ignition Circuit Test
Secondary (High Tension) Wires Resistance Test
Breaker Point Resistance
FIG. 6. Centrifugal Advance Adjustment
FIG. 12. Adjusting Breaker Point Spring Tension
FIG. 14. Filing Spark Plug Electrode
VACUUM ADVANCE UNIT
FIG. 17. Breaker Point Inspection
FIG. 16. Spark Plug Inspection
FIG. 1. Typical Carburetor Identification Tag
FIG. 2. Fuel Pump - Typical
Fuel System
PRESSURE AND CAPACITY (VOLUME) TESTING
FIG. 4. Fuel Inlet System, Model 1940
FIG. 5. Idle System. Model 1940
FIG.8. Accelerator Pump System
FIG. 10. Remove or Install Accelerator Pump Assembly
FIG. 13. Removing the Vacuum Piston Assembly
FIG. 16. Remove or Install Main Jet
FIG. 19. Throttle Body and Idle Adjustment Screws
FIG. 24. Holley Single-Barrel Carburetor
FIG. 28. Accelerating System
FIG. 29. Power Fuel System
CLEANING AND INSPECTION
FIG. 32. Holley Single-Barrel Carburetor
INSTALLATION
DESCRIPTION AND OPERATION ALTERNATOR
FIG. 2. Alternator Charging System Ammeter
FIG. 6. Ignition On-Engine Running at Fast Idle
FIG. 1. Starting Circuit Positive Engagement
FIG. 2. Starting Cranking Circuit Test
FIG 6 Field Grounded Circuit Test
FIG 7 Starter Mounting
FIG. 11 Pinion and Ring Gear Wear Patterns
FIG 12 Coil Assembly
STARTER TERMINAL
DESCRIPTION AND OPERATION
FIG. 3 Altitude Compensation Adjustment
REMOVAL AND INSTALLATION - VELOCITY GOVERNOR
DESCRIPTION AND OPERATION
THERMOSTAT REPLACEMENT
Specifications
Specifications - Continued
Specifications - Continued
Specifications - Continued
DISTRIBUTOR ADVANCE CHARACTERISTICS
TORQUE LIMITS - FOOT-POUNDS
POSITIVE ENGAGEMENT STARTER
PARTS LIST
INDEX
Engine Assemnly - Typical
Cylinder Block and Related Parts - Typical
Cylinder Block and Related Parts - Typical - Continued
ENGINE PISTON, CONNECTING ROD & RELATED PARTS-TYPICAL
ENGINE CAMSHAFT, GEAR, BEARINGS and RELATED PARTS-TYPICAL
ENGINE CAMSHAFT, GEAR, BEARINGS and RELATED PARTS-TYPICAL - Continued
ENGINE CAMSHAFT, GEAR, BEARINGS and RELATED PARTS-TYPICAL - Continued
ENGINE CRANKSHAFT, FLYWHEEL & RELATED PARTS-TYPICAL
ENGINE CRANKSHAFT, FLYWHEEL & RELATED PARTS-TYPICAL - Continued
ENGINE CRANKSHAFT, FLYWHEEL & RELATED PARTS-TYPICAL - Continued
ENGINE VALVES, PUSH RODS, ROCKER ARM COVER & RELATED PARTS-TYPICAL
ENGINE OIL PUMP & RELATED PARTS-TYPICAL
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
ENGINE OIL PUMP & RELATED PARTS-TYPICAL - Continued
STARTER and DRIVE ASSY. - POSITIVE ENGAGEMENT
STARTER and DRIVE ASSY. - POSITIVE ENGAGEMENT - Continued
DISTRIBUTOR-TYPICAL
DISTRIBUTOR-TYPICAL - Continued
SUPPLEMENTAL OPERATING, MAINTENANCE AND REPAIR PARTS INSTRUCTIONS
TABLE OF CONTENTS
TABLE OF CONTENTS - Continued
INTRODUCTION
MAINTENANCE SUPPORT DATA
MAINTENANCE SUPPORT DATA - Continued
PROCUREMENT STATUS
REPAIR PARTS AND SUPPORT
PERSONNEL AND TRAINING
EQUIPMENT PUBLICATIONS
WARRANTY
WARRANTY - Continued
BASIC ISSUE ITEM LIST (BILL)
MAINTENANCE ALLOCATION CHART
Column Entries Used in the MAC
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SECTION II - ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SPECIAL TOOL AND SPECIAL TEST EQUIPMENT REQUIREMENTS
MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
DSS PROJECT CODES
DA FORM 2765 PART NUMBER REQUEST
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NSN)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN) - Continued
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN) (MANUAL)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN) (MANUAL) - Continued
BASIC ISSUE ITEMS LIST
CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICATION PROCEDURES
APPENDIX H
FLOW OF REQUISITIONS AND MATERIEL CCE PARTS (NSN)
FLOW OF REQUISITIONS AND MATERIEL CCE PARTS (NON-NSN)
MAINTENANCE AND OPERATING SUPPLY LIST (CCE)