4-19. DIRECTION CONTROL LEVER MAINTENANCE INSTRUCTIONS - Continued
the pin and end of turning bolt do not enter area
enough to start compression of the bevel wash-
of the cross bore.
ers, providing some drag on the control lever
when moved. Secure this tension adjustment by
installing hex nut (6) on capscrew and tightening
against the weld nut inside guide bar.
Washers (33 and 35) are very similar, both
bore. Washer (33) has a deep chamfer
New control cables are set to 38.70 +0.04
compared to a slight chamfer on
in. (983 +1 mm) length center to center of
the yoke pins. Do not change this length. If
yokes have become loose, check this
Install washer (35) with the chamfered side lead-
length and tighten jam nuts to secure.
ing into the control housing (38) and seat fully
onto shaft extending into the control housing.
14. Install the control cable (1), noting that the end
Install the shift sleeve (34) so the short shoulder
with the single flat washer is mounted at the ca-
ble holder (22) and the end with two flat washers
is leading and the notch along the side is facing
toward the pin (27). Insert the sleeve slowly while
is mounted at the guide bar. Remove the yoke
pushing the turning bolt (23) in to engage first the
pins at yokes (2) and (3) and attach yoke ends to
lever (19) and control lever (10). Secure with
pin with the groove around the sleeve and then
the shoulder of turning bolt with notch of sleeve,
yoke pins and clips provided with cable assembly.
When shift sleeve (34) is fully seated the tip of
15. Install the control cable (1) to the slot in cable
holder (22), with the two adjusting nuts (5) and
the shaft should appear to be flush with the bot-
the single flat washer on top of the cable holder.
tom of the counterbore in the sleeve. Secure the
Tighten the lower nut (5) until the control cable is
sleeve with washer (33) and flat head screw (32).
Tighten screw securely.
firmly attached to the cable holder (22). Tighten
the upper nut (5) against the lower nut to lock this
Install spacer (24) on turning bolt (23).
10. Install cable holder (22), securing with two socket
16. Install the control cable (1) to the slotted bracket
on side of guide bar, securing by placing one flat
Tighten screws securely
washer and nut (4) on each side of the slotted
bracket. Tighten nuts finger tight at this time.
11. Install lever (19), seating in notch on end of turn-
ing bolt (23) with lever extending to the right. Se-
17. Install eccentric ring (16) to the guide bar with the
cure lever with capscrew (17) and
thick side away from the control lever (10), secur-
lockwasher (18), tighten securely.
ing with capscrew (14), flat washer (15), lock-
washer (13), and hex nut (12). Tighten finger tight
12. If removed install the two button plugs (11) in han-
at this time.
dle portion of control lever (10).
18. Adjust the control cable.
When installing the bevel washers (9),
place one washer on each side of the con-
trol lever (10) with the dished side of
washer facing the control lever.
Adjust new control cable installation as follows:
13. install control lever (10) (with short side of mount-
ing boss toward guide bar) to the guide bar, se-
The key to proper operation is to ensure
curing with capscrew (7), flat washer (8), and two
that the center to center length between
bevel washers (9). Tighten the capscrew just